Ultrasound System Issues: Tips from a Repair Facility

Ultrasound system issues often happen at the worst time. In the field of medical diagnostics, ultrasound systems play a vital role. It is crucial to ensure these systems function optimally for accurate diagnoses and effective patient care. As a leading medical imaging repair facility, we aim to not only repair equipment but also educate healthcare providers on preventing system failures. 

Today we’ll discuss the most commonly experienced ultrasound system issues and how to address them. 

1. Transducer Issues

The transducer is considered the workhorses of the ultrasound system, and they face wear and tear on a daily basis. Common problems include physical damage, cable degradation, and internal component failures such as delamination of piezoelectric crystals. Transducer repair requires precision and expertise, so these tasks are handled exclusively in-house at our probe repair laboratory. When a transducer arrives, it undergoes a comprehensive visual inspection and advanced diagnostic testing. Each transducer is rigorously tested to ensure it meets the manufacturer’s specifications before being returned to service.

2. Power Supply Failures

A power supply failure, whether it is due to aging components, electrical surges, or overheating, is one of the most common ultrasound system issues are power supply failures.  Both full-sized and portable ultrasound systems are at risk, although portable units are particularly vulnerable because they are frequently used in various environments with fluctuating power conditions. Field service technicians start by checking the external power connections and testing the outlet. If these are functioning correctly, the internal power supply unit (PSU) is tested with specialized tools. Often, replacing the PSU resolves the issue. For portable units, power supply issues are addressed in-house at our depot-level facility, where the power supply is thoroughly tested under different load conditions to ensure reliability.

3. Cooling System Failures

In both portable and full size systems, cooling systems failures can occur.  It is most of as a result of dust buildup, fan malfunction, or blocked ventilation pathways cooling system failures can occur. Portable systems, which are frequently used in diverse settings, are particularly at risk due to exposure to dust and debris. when repairing a full-sized systems, technicians clean and inspect the cooling fans and air pathways to ensure proper ventilation. Malfunctioning fans are replaced. In portable units, cooling system issues are diagnosed and repaired at our depot-level facility, where we also check and replace thermal paste on critical components to maintain optimal cooling.

4. User Interface and Control Panel Failures

Failures in the user interface or control panel may result from regular wear and tear, liquid spills, or software malfunctions. Portable units, frequently handled in diverse environments, are especially prone to these issues. Diagnostics and repairs on portable units are conducted in-house at our depot-level facility, ensuring all user interface elements function correctly before the device is returned. For full-sized systems, our technicians inspect the control panel for physical damage and test the buttons, knobs, and touch screens. Software issues are resolved through system reboots or updates, and any damaged hardware components are replaced.

5. Software and Firmware Issues

This issues effects all computers and ultrasound systems are no different. Software and firmware issues commonly arise from outdated versions, corrupted files, or component conflicts within the system.  Technicians start by checking the software and firmware versions and updating them if necessary. If the software is corrupted, a reinstallation may be needed. 

6. The Importance of PM Inspections

An essential tool for maintaining the performance and longevity of the ultrasound system is the Preventive maintenance (PM) inspection. During these inspections, our technicians conduct a thorough evaluation of the entire system, including:

• Electrical Safety Tests: Ensuring that the system adheres to all safety standards.
• Transducer Evaluation: Checking for signs of wear or damage and testing performance.
• Software and Firmware Updates: Installing the latest versions to ensure full functionality.
• Cooling System Inspection: Cleaning and testing cooling fans and ventilation to prevent overheating.
• Power Supply Checks: Verifying that the power supply is stable and reliable.

Regular PM inspections can detect potential issues early before they escalate into significant problems, reducing the risk of unexpected downtime. By addressing minor wear and tear, updating software, and replacing aging components, these inspections help ensure your ultrasound systems remain reliable and efficient, supporting high-quality patient care.

Final thoughts

As a trusted medical imaging repair facility, The Sentinel Imaging Group is dedicated to keeping your ultrasound systems in top working order, whether they are full-sized or portable units. Understanding common system failures and the importance of regular preventive maintenance helps you minimize disruptions and maintain the high-quality imaging essential for accurate diagnoses. Our expert field service technicians and in-house repair team are here to support you, ensuring that your equipment remains dependable and effective for years to come.

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888-838-7488

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